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XD provides all kinds of cooling parts made by brazing, extrusion, stamping, FSW and so on.

How Can a Battery Heat Sink Assembly Improve Performance and Longevity?

Here’s the revised article with the appropriate links replaced: How Can a Battery Heat Sink Assembly Improve Performance and Longevity? Battery systems 1 really struggle with overheating 2, and you know what happens when a battery system gets hot? It doesn’t work so well. Also, the longevity of the battery degrades significantly if the system gets too hot. This is a big problem in terms of safety and efficiency. The battery heat sink assembly 3 is the solution to this. A battery heat sink assembly improves performance and longevity by effectively dissipating excess heat, maintaining optimal temperatures, and preventing thermal degradation 4 of battery components. To understand this a little bit better, I’ll explain how the battery heat sink assembly…

Liquid Cooling Data Centers

Advantages of Liquid Cooling Plates for Data Centers Lean Product Manufacturing Cost Optimization MANUFACTURING DESIGN DV (design verification) Why Data Centers Need Liquid Cooling Plates With the growing computational demands of servers supporting AI and other processor-intensive applications, rack power densities exceeding 20 KW are becoming commonplace, and many organizations now seek to deploy racks with 50 KW or higher power density requirements. While air cooling systems have evolved to handle higher densities and improve efficiency, they eventually reach a point where air lacks the efficient thermal conductivity required for effective cooling of high-heat-density racks. This leads to reduced server performance, reliability, and efficiency as rack power increases. As more high-power-density racks are deployed, air cooling becomes increasingly unsustainable from…

Unlocking Potential: The Power of Two-way V2G Charging

What is V2G Charging? V2G stands for Vehicle-to-Grid, describing a novel energy system that utilizes bi-directional charging ports connected to homes. These ports link battery electric vehicles (BEVs) or plug-in hybrid electric vehicles (PHEVs) to the grid, enabling these electric vehicles not only to draw energy from the grid but also to feed excess energy back into it. V2G charging refers to the use of bi-directional EV chargers (DC to AC conversion systems) to supply power from EV batteries to the grid. V2G can assist in balancing and addressing local, regional, or national energy needs through intelligent charging. The Principle of Two-way V2G Charging The core idea behind V2G is to harness the energy stored in electric vehicle batteries when…

Notice of Mid-Autumn Festival and National Day Holidays

The holiday period for Mid-Autumn Festival and National Day is from September 29th to October 6th. Please contact us in advance if you have any questions. Wishing everyone a pleasant holiday in advance!

Liquid Cooling Tube | Serpentine Tube

Liquid Cooling Tube Liquid Cooling Tube, also known as liquid-cooling tubing / serpentine tubing, is composed of thermally conductive metals (typically copper or aluminium alloys) that have been extruded and corrugated to create an internal structure with a specific number of channels. These channels conform closely to the surface of the battery cells. Serpentine tubing functions as a heat exchanger component in indirect liquid cooling systems, utilizing the circulation of coolant within the channels to dissipate heat generated by the components. Typically, 1 to 2 rows of battery cells are sandwiched between every two serpentine flat tubes. This design effectively increases the heat exchange area on the side of the battery, resulting in a more uniform temperature distribution among individual…

Data Center Liquid Cooling Plate

The carbon emissions generated by the electricity consumption of data center cooling and air conditioning systems are quite significant. Carbon reduction is one of the four main pathways to achieving carbon neutrality (carbon substitution, carbon reduction, carbon sequestration, and carbon recycling). In order to achieve energy efficiency and emissions reduction in data center cooling and air conditioning systems, the industry has conducted extensive research in various cooling methods, including aisle containment, wind barriers airflow organization heat pipes river water cooling dynamic glycol cooling cooling towers air-cooled chillers refrigerant pumps indirect evaporative cooling enthalpy wheels and direct natural cooling with fresh air Liquid cooling technology can directly utilize natural cooling, significantly reducing power consumption, and helping to reduce the carbon emissions…

Integrated Liquid Cooling Battery Enclosure

The battery enclosure serves as the outer housing that accommodates all critical components of the battery pack, safeguarding elements such as battery modules, electrical systems, thermal management systems(TMS), battery management systems(BMS), and others from the effects of moisture, dust, and other harmful substances. Additionally, it provides impact resistance and protection against external collisions. It’s widely recognized that reducing the weight of the battery enclosure by around 10% can potentially increase the electric vehicle’s range by approximately 6%. The battery enclosure typically accounts for about 20-30% of the total system weight, making it a primary structural component. Consequently, achieving lightweight battery enclosures has become a major focus in improving battery systems while ensuring both the functionality and overall safety of the vehicle. R&D We…

Liquid Cooling Plate(for prismatic battery)

Types of Liquid Cooling Plates Produced by XD Thermal Electric vehicle battery and energy storage system production facilities require precise temperature control through heating and cooling to optimize battery operations and associated equipment, thereby enhancing operational efficiency. XD Thermal offers professional research and development expertise along with advanced production technologies, delivering the comprehensive liquid cooling solutions to clients. Our solutions aid in the smooth initiation and continuous operation of facilities, ensuring a path to success in the future. Characteristics of a Great Liquid Cooling Plate High Quality-price Ratio Excellent Thermal Conductivity Stable and Safe Ease of Use What Is A Punching Brazed Liquid Cooling Plates? Punched and brazed liquid cooled plates（cold plate) are a special type of heat sink that…

Empowered by Technology: How Liquid-Cooled Charging Stations Elevate Your Electric Car’s Performance ?

New Energy EV Development Key Point: “Mileage Worry” To mitigate energy risks and achieve carbon neutrality, the electrification and digitization of automobiles have emerged as pivotal developmental trajectories for the global automotive sector. Governments around the world have introduced various plans and initiatives. In 2022, the global penetration rate of electric vehicles exceeded 10% for the first time. During this period of rapid expansion in the market share of new energy vehicles, ‘driving range’ has consistently been one of the decisive factors influencing consumers’ decisions to purchase EVs. As a result, various automotive brands are continuously enhancing their product offerings. The American automotive website Edmunds conducted a comparative analysis of driving range test data for 61 electric vehicle models, including…

Global New Energy Terminal Boom in June

Domestic: new energy vehicles continue the trend of rapid growth NEW ENERGY VEHICLES QUANTITY YEAR-ON-YEAR June Output 784,000 +32.8 per cent Production 806,000 +35.2 per cent January to June Output 3.788 million +42.4 per cent Production 3.747 million +44.1 per cent TYPE QUANTITY YEAR-ON-YEAR Pure Electric Vehicles Output 548,000 +17.5 per cent Production 573,000 +20.5 per cent Plug-in Hybrid Electric Vehicles Output 235,000 +90.5 per cent Production 232,000 +93.0 per cent In June 2023, the market share of new energy vehicles reached 30.7%, with a month-on-month increase of 0.6 percentage points. According to the China Association of Automobile Manufacturers, it is predicted that the sales volume of new energy passenger vehicles in China will reach 8.5 million units in…

Production Equipments

Efficient & Professional

Auto Brazing Furnace

Hydro forming Stations

Laser Shearing Line

Profile Extrusion

FSW Station

CMT Station

Lab Testing Equipments

Precise & Rigorous

Helium leakage test platform

Dimension over 2000mm applicable
100% inspection
Welding quality well validated

Corrosion & flow resistance simulator

Flow resistance optimization
Internal corrosion validation
Flow channel optimization

CMM

Full dimension inspection
Flatness validation
External dimension validation

Introducing XD Thermal
Battery Heat Exchange Expert

As subsidiary of XD Group, XD Thermal Technology is a high-tech company which specialized in the R&D and production of battery thermal management components. The product line covers liquid cooling plates for battery packs, liquid cooling tubes, battery cases, precision profiles, brazing materials, etc. Fully supporting the applications of automotive power battery packs, energy storage, engineering equipment electrification and other hot fields of new energy.

3 manufacture plants covering area of over 260 mu
Service from thermal management component design to delivery of mass production
Self-sufficiency of profile material
Self-owned production line for insulation coating
IATF16949 certificated
Strategic plan to will be listed in 2025

XD – Battery thermal management expert

EV、HEV、PHEV、ESS、SOLAR PANEL

IATF16949 ISO140001

Lean production

Specialized in BTMS

Access to all mating parts

Hot Sale Featured Products

Our Clients

Production Equipments

Auto Brazing Furnace

Hydro forming Stations

Laser Shearing Line

Profile Extrusion

FSW Station

CMT Station

Lab Testing Equipments

Helium leakage test platform

Corrosion & flow resistance simulator

CMM

Introducing XD ThermalBattery Heat Exchange Expert

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Employees

90+

Technicians

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Introducing XD Thermal
Battery Heat Exchange Expert

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