XD THERMAL TECHNOLOGY
battery casing for EV- XD THERMAL

Custom Integrated Battery Pack Enclosure Manufacturer

XD Thermal liquid cooling battery pack tray use automotive standard technology, deliver excellence and performance in battery heat dissipations for EV, ESS & heavy-duty. Fast design. Reliable supply. Built to spec.

Standard Battery Pack Enclosure

Start Here: Our Proven Designs That Work

  • XD Thermal is a professional aluminum liquid cooling battery case manufactuer in China, with rich experience in supplying cooling components for automotive OEMs and other fields which run Li-ion battery packs. We not only produce cooling parts, but also provide engineering service, including design, simulation and validation tests.

Design Possibilities:
Tailored Cooling for Every Battery Pack

battery pack enclosure1-XD THERMAL
battery pack enclosure2-XD THERMAL
Battery Tray1 -XDTHERMAL
battery pack enclosure3-XD THERMAL

Over 80% of EV and ESS housing projects require both structural strength and thermal management. Manufacturers with in-house mechanical + thermal teams shorten project cycles by 30–50% compared to fragmented outsourcing.

More than 65% of battery housing projects begin with low-volume prototyping. A supplier capable of MOQ as low as 5–10 units and fast tool adjustments ensures speed and flexibility during development.

Zero leakage tolerance is critical — particularly for liquid cooling. Manufacturers using FSW or laser welding achieve weld seam strength up to 90% of base material and support 100% pressure testing.

Well-designed thermal channels inside housings can reduce cell temperature variance by 3–5°C. Manufacturers who integrate cold plates, pipes, and thermal pads in-house provide compact, high-efficiency cooling solutions.

Projects involving battery enclosures typically span 3–6 months from concept to SOP. Manufacturers with dedicated project engineers and in-house tooling can reduce total lead time by up to 40%, helping clients stay on schedule.

Client Testimonials

“We had a tight EV prototype timeline. XD THERMAL delivered our aluminium housings in record time — with zero compromise on quality.”
JULIA MEYER-PROGRAM MANAGER – EV PLATFORM
JULIA MEYER
PROGRAM MANAGER – EV PLATFORM
“Other vendors kept pushing standard solutions. XD THERMAL worked with us on structural customisation and passed validation first round.”
ALBERTO ROSSI-BATTERY ENCLOSURE DESIGN ENGINEER
ALBERTO ROSSI
BATTERY ENCLOSURE DESIGN ENGINEER
“From drawings to delivery, XD THERMAL supported every stage of our housing project, even helped optimise the weld path.”
YOICHI TANAKA-PRODUCT DEVELOPMENT ENGINEER
YOICHI TANAKA
PRODUCT DEVELOPMENT ENGINEER

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